EN ISO 13849-1:2015Safety of machinery - Safety­ related parts of control systems

Annex C(informative)

Calculating or evaluating MTTFd values for single components

C.1 General

Annex C gives several methods for calculating or evaluating MTTFd values for single components: the method given in C.2. is based on the respect of good engineering practices for the different kinds of components that given in C.3 is applicable to hydraulic components; C.4 provides a means of calculating the MTTFd of pneumatic, mechanical  and electromechanical components from B10 (see C4.1); C.5  lists MTTFd values for electrical components.

C. 2 Good engineering practices method

If the following criteria are met,the MTTFd or B10D value for a component can be estimated according
to Table C.1

a〕 The components  are manufactured  according to basic and well-tried  safety principles  in accordance with  I SO 13849-2:2012, or the relevant standard ﹛see Table C.1) for the design of the component 〔confirmation in the data sheet of the component).

NOTE       This information can be found in the data sheet of the compon ent manufacturer.

b)  The manufacturer of the component specifies the appropriate application and operating conditions
for the SRP/CS designer.

c) The  design  of  the  SRP CS  fulfils  the  basic  and  well-tried   safety  principles  accord ing  to ISO 13849-2:2012, for the implementation and operation of the component.

C. 3 Hydraulic components

If the following criteria are met,the MTTFd value for a single hydraulic component, e.g. valve, can be estimated  at 150 years.

a) The hydraulic components are manufactured according to basic and well-tried safety principles in accordance with ISO 13849-2:2012, Tables C.1 and C.2, for the design of the hydraulic component (confirmation in the data sheet of the component).

NOTE       This information can be found in the data sheet of the component manufacturer.

b) The manufacturer of the hydraulic component specifies the appropriate applicat ion and  operating condit ions for the SR P/CS designer. The SRP/CS designer shall provide i nformation pertaining to his responsibi lity to apply th e basic and well-tried safety pr i nciples according to I SO 13849-2:2012, Tables C.1 and C.2, for the implementation and operation of th e hydraulic component.

If the criteria presented in C.4 : are met, the MTTFd value for a single hydraulic component, e.g. valve, can be estimated  at 150 years. I f the mean number of annua l  operations 〔nop〕 is below 1000 000, then
the MTTFd va lue can be estim ated higher as shown in Table C.1

But if either a)or b) is not achieved, the MTTFd value for the single hydraulic component has to be given by the manufacturer. Instead of using a fixed value for the MTTFd as described  above it is permissible to use the B10D-concept for MTTFd of pneumatic , mechanical and electromechanical components also for hydraulic components if the manufacturer can provide data.

Table C.1- lnternational Standards dealing with MTTFd or B10dfor components

 

Basic and well-tried safe- ty principles accordi ng to ISO 13849-2:2012

Relevant standards

Typical values:
MTTFd  (yea rs) B10D (cycles〕

Mechanical components

Tables A .1a nd A.2

 

MTTFd = 150

Hydraulic components with n0p   1000 000 cycles per year

Tables C.l and C.2

ISO 4413

MTTFd = 150

Hydraulic components with 1000 000 cycles per year
> llop     500 000 cycles per
year

Tables C.1 and C.2

ISO 4413

MTTFd = 300

Hydraulic components with 500 000 cycles per year > n0p 這 250 000 cycles per year

Tables C.1 and C.2

ISO 4413

MTTFd= 600

Hydraulic components with 250 000 cycles per year
>/lop

Tables C.1 and C.2

ISO 4413

MTTFd = 1200

Pneumatic components

Tables B.1and B.2

ISO 4414

B10D = 20 000 000

Relays and contacto r relays with small load

Tables D.1and D.2

EN 50205
IEC 61810
IEC 60947

B10D = 20 000 000

Relays and contactor relays with nominal load

Tables D.1 and D.2

EN 50205
IEC 61810
IEC 60947

B10D = 400 000

Proximity switches with
small load

Tables D.1 and 0.2

I EC 60947
ISO 14119

B10D = 20 000 000

Proximity switches with
nominal load

Tables D.1and D.2

!EC 60947
I SO  14119

B10D = 400 000

Contactors with small load

Tables D.1and D.2

IEC 60947

B10D = 20 000 000

Contactors with nominal load

Tables D.l and D.2

IEC 60947

B10D = 1300 000 (see N ote

Position  switches a

Tables D.1 and D.2

I EC 60947
ISO 14119

B10D = 20 000 000

Position switches (with
separate act u ator,
guard-locking﹜ a

Tables D.1 and 0.2

I EC 60947
ISO 14119

B10D = 2 000 000

Emergency stop devices a

Tables D.1 and D.2

I EC 60947
I SO   13850

B10D = 100 000

Push buttons(e.g.enabling switches)a Tables D.1 and D.2 IEC 60947 B10D = 100 000

For the definition and use of B10D, see C4

NOTE 1 B10D is estimated as two times B10 (5O % dangerous failure if no other information (e.g. product standard〕 is available

NOTE 2  "Nominal load" or small load" should take into account safety principles described in ISO 13849-2, like over- dimensioning of the rated current value. “ Small  load" means, for example, 20 %.

NOTE 3 Emergency stop devices according to I EC 60947-5-5 and ISO 13850and enabling switches according to I EC 60947- 5-8 can be estimated as a Category 1 or Category 3/4 subsystem depending on the number of electrical output contacts and on Lhe faull delection in Lhe subsequenl SRP/CS. Each contacl element (including the mechanical acLualion) can be considered as one channel with a respective B10D value. For enabling switches according to IEC 60947-5-8 this implies the opening function by pushing through or by releasing. In some cases it may be possible, that the machine builder can apply a fault exclusion according to ISO 13849-2, Table D.8, considering the specific application and environmental condition s of the device.

a      If fault exclusion for direct opening action is possible.